+421 918 735 013

Our services

Cathodic Dip Coating (KTL)

We offer coating on a modern cathodic dip coating (KTL) line – a top surface treatment technology. It is an electrochemical process that creates a uniform coating layer with high resistance and reliable corrosion protection, even for the most demanding applications.
  • Max. product dimensions: 3500 x 2500 x 2900 mm
  • Max. product weight: 1200 kg
  • Coating thickness after KTL: 15 – 45 microns
  • KTL paint: RAL 9005, black– Powercron 6200HE
  • Tank dimensions: 2.5 m (W) x 2.9 m (H) x 3.5 m (L)
  • Max. hanging surface area: 50 m2
  • Annual capacity: 756 000 m2
  • Chemicals used: PPG
  • Salt spray test (EN ISO 9227 NSS): 1000 hours
  • Condensation chamber – (DIN EN ISO 6270-2CH): 480 hours
  • Cyclic corrosion test – (DIN EN ISO 11997) - cycle B: 4 cycles
  • Continuous immersion – (modified EN ISO 2812-2 acc. to DBS 918 300): 720 hours
  • High corrosion resistance even at low coating thickness
  • Uniform coating thickness across the entire surface, including hard-to-reach areas and cavities
  • No drips or surface imperfections in the applied coating
  • Consistent reproducibility
  • Low operational requirements – fully automated coating process
  • High paint utilization rate over 99% - economical closed-loop system
  • Fast coating process (180 -240 sec.)
  • Environmentally friendly operation – minimal emissions, wastewater, solid waste and minimal solvent content;
  • Safety - no special safety measures required
  • High efficiency: Automation saves time, material, and reduces production costs.
  • Aesthetic appearance: Smooth and uniform surface enhances visual quality of products.

Applications of
KTL Coating

KTL is suitable for a wide range of products – from small components to large structures. It enables coating of metals such as steel, aluminum, and alloys, and serves as a base layer for additional coatings (e.g. powder coating).

Automotive Industry

Frames, chassis, car bodies, and engine components.

Engineering Industry

Machine components, tools, and metal structures.

Electrical Engineering

Enclosures, frames and other metal parts of equipment

Furniture Industry

Metal frames and furniture components

Agriculture and Construction

Machine parts, equipment, and steel structures

Railway Industry

Parts of wagons and bogies

Specialties

With our state-of-the-art KTL production line, we deliver reliable, durable and sustainable solutions, which raise the standards of surface finishes to a new level. Discover the benefits of KTL coating with J.R.G. s.r.o. and give your products perfect protection and appearance!

Our services

We focus on providing not only core technologies but also related services that streamline production and simplify the entire process.

Cathodic Dip Coating (KTL)

Paint coating on a modern cathodic dip coating (KTL) line – a cutting-edge surface treatment technology.

Robotic Coating

We offer wet robotic coating using modern technologies and high-performance ABB robots.

Mechanical Machining

High-precision and flexible metal machining – from prototypes to serial production.

Collaborative Welding

Collaborative robotic welding ensures precise high-quality welds, increases production efficiency, and protects worker health.

Welding Simulation

Advanced simulations of welding, casting, and forming processes to optimize quality and technology.

Virtual Reality

VR and AR enhance design, development, trainings and remote collaboration in industrial environment.

WHAT OUR CLIENTS SAY

WHAT OUR SATISFIED CLIENTS SAY

“Our end customers appreciate the reliability and long service life of bogies, to which cooperation with J.R.G. significantly contributes. Their professional and technically skilled team ensures high-quality cathodic dip coating and robotic painting of bogie frames. The result is a durable surface finish that improves corrosion resistance and extends product lifespan. We also highly value their adherence to agreed deadlines and their customer-oriented approach, which allows us to deliver products our clients can rely on long-term."

Tatravagónka Poprad

Are you ready to work with us?

Join us and discover modern industrial solutions that drive innovation and lasting success.

We are committed to providing customized industrial solutions.

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Contact

+421 918 735 013

info@jrg.sk

Štefánikova 887/53, 058 01 Poprad

IČO: 438 38 651

IČ DPH: SK 2022484684

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